Engine

Doosan P158LE, P180LE, P222LE, PU158TI Diesel Engine Operation & Maintenance Manual

PU180TI / PU222TI

Operation & Maintenance Manual
GENERATOR DIESEL ENGINE
P158LE / -1 / – 2 / -S / -III
P180LE / -1 / -S / -II
P222LE / -1 / -S / -II
POWER UNIT DIESEL ENGINE
PU158TI
PU180TI
PU222TI

This manual is designed to serve as an instruction for Diesel generator engine and Power Unit engine of
DOOSAN series (P158LE /P180LE /P222LE, PU158TI/ PU180TI/ PU222TI).

The engines are 4 strokes, 2 valves per cylinder, V-type, and direct injection mode and thus, are also satisfying
with various features required as generator and power unit engine such as quiet operation, economical fuel
consumption, durability in high-speed operation, and so forth.

We are very confident that these engine series are quite superior to any high-speed engines in economy and
efficiency. However, high performance and long life cycle will be accomplished when proper handling and
administration of periodic inspections and maintenance should be observed. Readers are desired to know for
your reference that those kinds of maintenance matters are explained here in detail by means of figures and
diagrams.

Models Covered:

Doosan P158LE / P180LE / P222LE, PU158TI / PU180TI / PU222TI Diesel Engine Operation & Maintenance Manual

Manual Covers:

1. Safety Regulations & Engine Specifications
2. Technical Information
3. Disassembly and Reassembly of Major Components
4. Commissioning and Operation
5. Maintenance of Major Components
6. Special Tool List
And More……

In this manual, the following symbols are used to indicate the type of service operations to be performed.

Removal Adjustment
Installation Cleaning
Disassembly Pay close attention-Important
Reassembly Tighten to the specified torque
Align the marks Use special tools of manufacturer’s
Directional Indication Lubricate with oil
Inspection Lubricate with grease
Measurement.

Doosan P158LE, P180LE, P222LE, PU158TI Diesel Engine Operation & Maintenance Manual

Free shipping by email

Price: $69.99

Doosan Diesel Engine DL06 Operation & Maintenance Manual

This maintenance manual is designed to serve as a reference for DOOSAN Infracore (here
after DOOSAN’s) customers and distributors who wish to gain basic product knowledge on
DOOSAN ‘s DL06 Diesel engine.

This economical and high-performance diesel engine (6 cylinders, 4 strokes, in-line, direct
injection type) has been so designed and manufactured to be used for the overland transport
or industrial purpose. That meets all the requirements such as low noise, fuel economy, high
engine speed, and durability.

To maintain the engine in optimum condition and retain maximum performance for a long
time, CORRECT OPERATION, and PROPER MAINTENANCE are essential.
In this manual, the following symbols are used to indicate the type of service operations to be
performed.

D1146T D1146TI DE08TS DE08TIS
D18NAP Diesel Engine

CONTENTS:

1. Safety regulations & engine specifications
1.1. Safety regulations
1.2. Engine specifications
1.3. Engine power
1.4. Engine performance curve
1.5. Engine assembly
2. Technical information
2.1. Engine model and serial number
2.2. Diagnostic tool (SCAN-200)
2.3. Engine character
2.4. Diagnosis and remedy
2.5. Engine inspection
3. Maintenance
3.1. Engine disassembly
3.2. Measurement and inspection of major parts
3.3. Reassembly 96
3.4. Fuel injection system
3.5. Electrical system
3.6. Engine diagnostic
3.7. The engine control unit (ECU)
4. Commissioning and operation
4.1. Preparations
4.2. Operation of a new engine (Break-in)
4.3. Inspections after Starting
4.4. Operation in wintertime
4.5. Tuning the engine
4.6. Maintenance and care
4.7. Cooling system
5. Maintenance of major components
5.1. Cooling system
5.2. Lubrication system
5.3. Turbocharger
5.4. Air cleaner
5.5. Belt
6. Special tool list.

Doosan Diesel Engine DL06 Operation & Maintenance Manual

Free shipping by email

Price: $39.99

Doosan Engine DL06 Operation & Maintenance Manual

Doosan DE12, DE12T & DE12TI & DE12TIS DIESEL ENGINE Shop Repair Manual

This collection contains the following two manuals.

Manual Descriptions:

manual 1:

Table of Contents:

1. General information
1.1. Engine characteristics
1.2. Main data and specifications
1.3. Engine specification(98 type)
1.4. Engine performance curve
1.5. Exterior view of the engine.
2. Major maintenance
2.1. Preventive maintenance
2.2. Diagnostics and troubleshooting for the engine
3. Disassembly and reassembly of major components
3.1. Disassembly
3.2. Inspection
3.3. Reassembly
3.4. Breaking-in
4. Maintenance of major components
4.1. Cooling system
4.2. Lubricating system
4.3. Fuel system
4.4. Turbocharger
5. Scan pole diagnosis for DE12TIS
5.1. Wire harness connection
5.2. System & Vehicle selection
5.3. Self-diagnosis(current)
5.4. Sensor data
5.5. Actuator test
5.6. Flight record
6. Maintenance specifications
6.1. Tightening torque
6.2. Maintenance specification table

Manual 2:

Daewoo DE12,DE12T,DE12TI,DE12TIS operation and maintenance manual

1. GENERAL INFORMATION
1.1. General Repair Instructions.
1.2. Engine Characteristics.
1.3. Engine Specification.
1.4. Engine Assembly.
2. MAJOR MAINTENANCE
2.1. Preventive Maintenance
2.2. Diagnosis and Remedy
2.3. Engine Inspection
3. DISASSEMBLY AND REASSEMBLY OF MAJOR COMPONENTS
3.1. Disassembly
3.2. Inspection and Measurement
3.3. Reassembly
3.4. Breaking-In
4. MAINTENANCE OF MAJOR COMPONENTS
4.1. Cooling System
4.2. Lubricating System
4.3. Electrical System (DE12TIS)
4.4. Fuel Injection Pump
5. SPECIAL TOOL LIST.
APPENDIX

Daewoo Doosan DE12,DE12T,DE12TI,DE12TIS shop manual.

D1146T D1146TI DE08TS DE08TIS
Doosan D18NAP Diesel Engine Service Manual

During maintenance and care

• Always carry out maintenance work when the engine is switched off. If the engine has to be
maintained while it is running, e.g. changing the elements of change-over filters, remember
that there is a risk of scalding. Do not get too close to rotating parts.
• Change the oil when the engine is warm from operation.
Caution :
There is a risk of burns and scalding. Do not touch the oil drain valve or oil filters with bare
hands.
• Take into account the amount of oil in the sump. Use a vessel of sufficient size to ensure that
the oil will not overflow.
• Open the coolant circuit only when the engine has cooled down. If opening while the engine
is still warm is unavoidable, comply with the instructions In the chapter entitled “Cooling”.
• Neither tighten up nor open pipes and hoses (lube oil circuit, coolant circuit, and any additional
hydraulic oil circuit) during the operation. The fluid which flows out can cause injury,
• Fuel is inflammable. Do not smoke or use naked lights in their vicinity. The tank must be filled
only when the engine is switched off.
• Keep service products (anti-freeze) only in containers that can not be confused with drinks
containers.
• Comply with the manufacturer’s instructions when handling batteries.

Doosan DE12, DE12T & DE12TI & DE12TIS DIESEL ENGINE Shop Repair Manual

Free shipping by email

Price: $39.99

Doosan DE12, DE12T & DE12TI & DE12TIS DIESEL ENGINE Shop Repair Manual

Doosan D1146T D1146TI DE08TS DE08TIS Engine Maintenance Manual
D1146
D1146TI
DE08TIS

During Doosan engine maintenance, please observe the following instructions to prevent environmental damage;
• Take old oil to an old oil disposal point only.
• Ensure without fail that oil and diesel fuel will not get into the sea or rivers and canals or the ground.
• Treat undiluted anti-corrosion agents, antifreeze agents, filter elements, and cartridges as special waste.

This guide consists of records and records in this model. Has specs, diagrams, and real actual image illustrations. This technical guide is as properly because it receives for Diagnosing, Repairing, and Maintenance DAEWOO machinery. In addition to area savings, a pleasing aspect approximately having PDF documents rather than a hard-published guide is that you may use the Search function in Acrobat Reader to locate simply what you’re searching out and simply print out the precise pages you need… Or all guide. D18NAP Diesel Engine Service.

CONTENTS AS FOLLOWS:

2. Major Maintenance
3. Disassembly and Reassembly of Major Components
4. Maintenance of Major Components
5. Special tools

Doosan D1146T D1146TI DE08TS DE08TIS Engine Maintenance Manual

Free shipping by email

Price: $59.99

Doosan D1146T D1146TI DE08TS DE08TIS Engine Maintenance Manual