A60H Volvo Service Repair Manual
Volvo a60h specs Complete repair service manual with electrical wiring diagrams for Articulated Haulers A60H Volvo, with all the technical information to maintain, diagnose, repair, rebuild like professional mechanics.
Volvo a60h specs pdf workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions, and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings, and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Main Sections
0 – General
1 – Standard Parts, Service
2 – Engine With Mounting And Equipment
3 – Elect. System; Warning System; Information System; Instruments
4 – Power Transmission
5 – Brake
6 – Steering
7 – Frame; Springs; Damping; Axle Suspension; Wheel_Track Unit
8 – Machinery House; Cab; Exterior Trim Parts Anywhere
9 – Hydraulic System; Digging_Handling_Grading Equipm.; Misc Equipm
PRODUCT DETAILS: volvo a60h specs
File Format: PDF
Language: English
0 – GENERAL
00 – DESCRIPTION; COMPLETE MACHINE
Complete machine, descriptions
Product plates
03 – SPECIFICATIONS
Tightening torques
Tyre equipment and recommended tyre pressures
Weights
07 – STANDARD TIME
Operation numbers for additional work
08 – TOOL
88830268 User Instruction
88830384 User instruction
88830386 User instruction
88830507 User instruction
88830508 User instruction
88830557 User Instruction
E-1763
E-2005
E-2014
E-2016
E-2501
E-2517
E-2518
E-2519
E-2520
E-2525
E-2526
E-2529
E-2531
E-2532
E-2534
E-2537
E-2538
E-2539
E-2540
E-2541
E-2543
E-2544
E-2545
E-2546
E-2547
E-2548
E-7029
E-7030
Infrared Thermometer
Leak detector 951 1207, description
09 – MISCELLANEOUS
Basic checks
Basic check, transmission
Brake system, basic check
Collection of basic data
Electrical system, basic check
Engine, basic check
Parking brake, basic check
Power transmission, basic check
Steering and hydraulics, basic check
Tech Tool, operations-[3845]
Troubleshooting, assistant devices
Troubleshooting strategy
1 – STANDARD PARTS, SERVICE
16 – LUBRICANT; FUEL; OTHER FLUID
AdBlue®_DEF
Alternative fuels
Automatic lubrication system
Coolant
Exhaust heated dump body
Grease
Recommended lubricants
Articulated Haulers A60H Volvo Service
17 – SERVICE
Air drier filter, replacing
Alternative exit, checking
Arrival Inspection, according to Inspection Programme
Automatic lubrication system filter, replacing-[3720]
Automatic lubrication system filter, replacing
Axle breather filters, replacing
Basic service
Brake cooling oil, changing
Brake cooling oil level, checking
Brake cooling oil tank breather filter, replacing
Brake cooling tank return oil filter and magnetic rods, cleaning and replacing
Brake system pressure oil filter, replacing
Cab asbestos filter, replacing
Cab main filter, replacing
Cab prefilter, replacing
Condition test and maintenance program
Coolant, changing
Coolant freezing point, checking
DEF tank breather filter, replacing
Delivery Inspection, according to Inspection Programme
Diesel particulate filter, checking and cleaning
Drive axles and hubs oil, changing
Drive axles leakage, checking
Drive belts, checking
Dropbox and front axle, breather filter, replacing
Dropbox leakage, checking
Dropbox oil, changing
Dump body alternative, lowering
EATS cooling fan, replacing
EATS Heat protection, checking
EGR venturi tube, cleaning
Engine air cleaner primary filter, replacing
Engine air cleaner secondary filter, replacing
Engine and cab heater fuel filter, replacing
Engine and dropbox mounts, checking
Engine oil and filter, changing
Engine pre cleaner cyclone type, cleaning
Exhaust heated load body, checking, cleaning and greasing
Extra fuel prefilter, replacing
Fire suppression system, checking-[3809]
Fire suppression system, checking
Frame joint bearings clearance, checking
Fuel filters, replacing
Fuel system extra fuel pre- filter, draining
Fuel tank breather filter, replacing
Fuel tank sediment, draining
Hydraulic oil, changing
Hydraulic oil level, checking
Hydraulic oil tank breather filter, replacing
Hydraulic suspension, Forced motion
Hydraulic suspension (HS) accumulator, checking
Hydraulic suspension (HS) rubber bearings, checking
Hydraulic tank return oil filter and magnetic rod, cleaning and replacing
Hydraulic tank sediment, draining
Load body rubber cushions clearance, checking
Load weighing cable to load cell, checking
Lubrication, every 1000 hours
Lubrication, every 2000 hours
Lubrication, every 250 hours
Lubrication, every 500 hours
Maintenance of Stored Machines, according to Inspection Programme-[3146]
MATRIS and Tech Tool, reading
Oil-bath air cleaner reservoir filter insert, cleaning
Oil-bath air cleaner reservoir oil, changing
Oil-bath air cleaner reservoir oil, checking
Parking brake, checking and adjusting
Parking brake function, checking
Parking brake, manually releasing
Power take-off suction strainer, cleaning
Propeller shaft between transmission and dropbox, removing
Propeller shaft movement, checking
Radiator, cleaning
Recovering and towing
Restoring from service position
Restoring of the machine
Safety when servicing
Secondary steering, checking
Service_{04-33-20}
Service_{04-33-32}
Service brake disc wear, checking
Service points
Service position 2
Software update, checking
Steering cylinder bearings clearance, checking
Steering joint bearing, checking
Tech Tool, Operations
Transmission breather filter, replacing
Transmission oil, changing
Transmission oil filter, replacing_{03-48-11}
Transmission oil filter, replacing_{03-48-23}
Transporting the machine
Tyre wear and air pressure, checking
Valves, adjusting
19 – GENERAL
CE-marking, EMC-directive
Checklist after a fire or heat exposure
Decontamination
DEF
Environmental handling for the future
Environmentally hazardous fluids
Environmentally safe handling
Environment
Fire prevention measures
FOPS and ROPS
Health hazards with paint, plastics and rubber
Rules when handling tyres
Safety concerns everybody!
Safety during electric welding
Safety when handling accumulators
Safety when handling oils and fuel
Safety when handling the machine
Safety when lifting and supporting the machine
Safety when using lifting equipment
Safety when working on hydraulic systems
Safety when working on pressurized systems
Safety when working on the machine’s electrical system
Safety when working with air conditioning refrigerant
Safety when working with batteries
Starting with booster batteries
Waste handling
Working in environmentally contaminated areas
2 – ENGINE WITH MOUNTING AND EQUIPMENT
20 – GENERAL
Camshaft, replacing
Camshaft setting, checking
Crankcase ventilation, description_{03-19-16}
Crankcase ventilation, description_{03-19-28}
Crankcase ventilation separator, replacing
Crankshaft, axial clearance, checking
Crankshaft front oil seal, replacing
Crankshaft rear oil seal, replacing
Cylinder block, description
Cylinder compression, testing_{03-20-06}
Cylinder compression, testing_{03-20-31}
E-ECU MID 128 non-programmed, replacing_{03-24-23}
E-ECU MID 128 non-programmed, replacing_{03-24-35}
E-ECU MID 128 pre-programmed, replacing
Engine and transmission, installing
Engine and transmission, removing
Engine, capacities
Engine, description_{03-27-05}
Engine, description_{03-27-16}
Engine, description_{03-27-27}
Engine mounting rear, changing
Engine mount rubber cushion, replacing
Engine, reference values
Engine rotation speed sensor (camshaft), replacing_{03-21-26}
Engine rotation speed sensor (camshaft), replacing_{03-21-38}
Engine rotation speed sensor, replacing
Engine, sensor locations
Engine, specifications
Engine, tightening torques
Engine timing gear, description
Tech Tool, operations_{03-25-52}
Tech Tool, operations_{03-26-04}
Tech Tool, operations_{03-26-16}
Tightening torques, engine mounts
Valve mechanism, specifications
Valves, adjusting
22 – LUBRICATING SYSTEM
23 – FUEL SYSTEM
Air in fuel system, checking
Carbon dioxide in fuel system, checking
Feed pump pressure, checking
Fuel level, description
Fuel pump, inspecting
Fuel system, bleeding
Fuel system, component location
Fuel system, description_{03-10-42}
Fuel system, description_{03-10-57}
Fuel system, specifications
Fuel system, tightening torques
Injectors, checking
Injector sleeves, replacing_{02-33-23}
Injector sleeves, replacing_{02-36-11}
Overflow valve, replacing
Stall speed, checking
Unit injector pretension, adjusting
Unit injector, replacing_{03-05-23}
Unit injector, replacing_{03-05-47}
Yoke, injector, checking
25 – INLET & EXHAUST SYSTEM
ACM (Aftertreatment control module) non-programmed, replacing
ACM (Aftertreatment control module) pre-programmed, replacing
AdBlue®_DEF, draining
AdBlue®_DEF hoses, replacing
AdBlue®_DEF nozzle, replacing
AdBlue®_DEF
AdBlue®_DEF pump unit, components, replacing
diagnostics, description
AdBlue®_DEF pump unit, replacing
AdBlue®_DEF quality, checking
AdBlue®_DEF tank armature, cleaning
AdBlue®_DEF tank armature, replacing
AdBlue®_DEF tank armature suction filter, replacing
AdBlue®_DEF tank, cleaning
AdBlue®_DEF tank, replacing
Aftertreatment fuel dosing unit, replacing
Aftertreatment fuel nozzle, cleaning
Aftertreatment fuel nozzle, replacing
Auxiliary brake (engine braking), description
Charge air cooling system, description
Compression brake, description
Cooling fan, description
Cooling fan motor, charge air cooler, checking_adjusting high rpm
Cooling fan motor, charge air cooler, checking_adjusting low rpm
Cooling fan, specification
DPF (Diesel particulate filter), checking and cleaning
Exhaust aftertreatment fuel system diagnostics, description
Exhaust Aftertreatment System, component location
Exhaust aftertreatment system cooling fan, replacing
Exhaust Aftertreatment System, description
Exhaust aftertreatment system fuel flow, checking
Exhaust pipe flexible tube, replacing_{02-22-47}
Exhaust pipe flexible tube, replacing_{02-24-11}
Exhaust pressure governor
High pressure air system pressure, checking
Inlet and exhaust system, component location
Inlet and exhaust system, description_{02-29-17}
Inlet and exhaust system, description_{02-30-44}
Inlet and exhaust system, specification_{02-27-59}
Inlet and exhaust system, specification_{02-28-12}
Inlet and exhaust system, tightening torques_{02-25-29}
Inlet and exhaust system, tightening torques_{02-27-06}
Inlet throttle, replacing
NOx sensor, replacing
Regeneration process, description
SCR (Selective catalytic reduction) dosing system, checking
Silencer, replacing
Silencer, Replacing
Turbocharger, inspecting
Turbocharger, replacing_{12-37-24}
Turbocharger, replacing_{12-38-35}
Variable turbocharger actuator, replacing
26 – COOLING SYSTEM
adjusting low rpm
Carbon dioxide in coolant system, checking
Coolant with anti-freeze and corrosion protection, recommendation
Cooling fan motor, radiator, checking high rpm
Cooling fan speed control, description
Cooling system, component location
Cooling system, description_{12-30-28}
Cooling system, description_{12-31-42}
Cooling system pressure, checking
Cooling system, principle illustrations
Cooling system, specification
Cooling system, tightening torques
Radiator, adjusting
Secondary coolant pump, replacing
Thermostat, replacing
Thermostat, secondary system, description
27 – ENGINE CONTROL
Electronic accelerator pedal, description
29 – MISCELLANEOUS
EGR cooler pressure, testing
EGR cooler, replacing
EGR system, tightening torques
EGR valve, replacing
EGR venturi tube, cleaning
Exhaust gas recirculation (EGR), component location
Exhaust Gas Recirculation (EGR), description
3 – ELECTRICAL; WARNING; INFORMATION; INSTRUMENTS
30 – GENERAL
1587 Information link_{08-48-21}
1587 Information link_{08-48-45}
BB1 Communication bus
BB2 Communication bus_{09-42-37}
BB2 Communication bus_{09-43-21}
CAN1 Control link_{08-47-24}
CAN1 Control link_{08-47-50}
CAN2 Control link_{08-46-11}
CAN2 Control link_{08-46-37}
CAN3 Control link_{08-45-15}
CAN3 Control link_{08-45-40}
CAN4 Control link_{08-44-17}
CAN4 Control link_{08-44-42}
CAN6 Control link_{08-43-19}
CAN6 Control link_{08-43-45}
CAN7 Control link
CAN-bus (control bus)_{11-06-26}
CAN-bus (control bus)_{11-06-43}
Collection of basic data
Component descriptions
Control units, voltage supply_{11-13-02}
Control units, voltage supply_{11-13-17}
Data bus system_{11-12-08}
Data bus system_{11-12-23}
E-ECU PID158
Electrical cabling and connectors, checking
Electrical system, special instructions for servicing, action when working on machine
Electrical system, special instructions for servicing, electrical components, batteries
Electrical system, special instructions for servicing, electronic components
Electrical system, special instructions for servicing, general
Electrical system, specifications
Electronic control system, special tool measuring, component
Electronic control system, special tool measuring, ECU
Electronic control system, special tool measuring, general
Electronic Control Unit, Input and Output types
Error causes
Error code and warning levels
Error codes, build-up
Error codes, showing
Error detection
External activation of central warning, description
FX1003
FX1005
FX1006_{09-40-12}
FX1006_{09-40-26}
FX1007
FX1008
FX1009
FX1010
FX1013
FX1065
FX1066
FX1079
FX1090
General vehicle electronics
HE2501
HE2511
HE2512
IC
MA2301-MA2306
MA2503
MA2505
MA2516
MA2517
MA2518
MA2519
MA2520
MA2521
MA2606
MA4227
MA4229
MA4236
MA4237
MA4238
MA4239
MA4240
MA4241
MA4242
MA4302
MA4303
MA4304
MA4601 – MA4603
MA4604
MA4606
MA5501
MA5503
MA7601-MA7604
MA8701
MA9171
MA9506
Measuring, general
Measuring symbols, description
MO2501
MO2503
MO2507
MO2508
MO3301
MO8707
Power supply, ACM (Aftertreatment Control Module)
Power supply CU3622
Power supply ECC
Power supply E-ECU
Power supply SID
Power supply T-ECU_{10-11-15}
Power supply T-ECU_{10-12-16}
Power supply V2-ECU
Power supply V-ECU
Power supply W-ECU
PWM2501
PWM2503
PWM2602
PWM5201
PWM5203
PWM9159
PWM9502
RE2501
RE3705
RE4213
RE8701
Red extra central warning, description
RExxxx, Relays genaral
SAE J1708 (Information bus)_{11-07-05}
SAE J1708 (Information bus)_{11-07-22}
SE2202_{08-41-34}
SE2202_{08-42-04}
SE2203
SE2205_{08-39-40}
SE2205_{08-40-03}
SE2301
SE2302
SE2303
SE2501
SE2502
SE2507
SE2508
SE2509
SE2510
SE2512
SE2513
SE2514
SE2515
SE2516
SE2518
SE2519
SE2521
SE2522
SE2533
SE2538
SE2539
SE2540
SE2542
SE2545
SE2602
SE2603
SE2606
SE2607
SE2701
SE2702
SE2703
SE3601
SE3801
SE3803
SE4201
SE4203
SE4208
SE4212
SE4213
SE4239
SE4240
SE4305
SE4306
SE4307
SE4309
SE4310
SE4311
SE4607
SE4608
SE5202
SE5203
SE5207
SE5214
SE5215 – SE5217
SE5226
SE5501
SE6403
SE7602
SE7608
SE8301
SE8501_{08-02-40}
SE8501_{08-03-00}
SE8502_{08-01-33}
SE8502_{08-01-52}
SE8502_{08-02-11}
SE8702
SE8705
SE8706
SE8708
SE8709
SE9103
SE9104
SE9105
SE9302
SE9503
SE9504
Service connection and programming connection
SID211_{09-04-29}
SID211_{09-04-42}
SID232_{09-03-52}
SID232_{09-04-05}
Software parameters, description
Start electronics, description
Stop electronics, description
Supervision data bus communication, description
SW2506
SW3301
SW3801
SW4301
SW5501
SW5901
SW7601
SW8701
SW, Switches general
System voltage, description
Tech Tool, operations-[1339]
Tech Tool, operations
Troubleshooting strategy
Articulated Haulers A60H Volvo Service Repair Manual
31 – BATTERY
Batteries, replacing
Battery, charging
Battery, description
Battery, specifications
32 – ALTERNATOR; CHARGE REGULATOR
Alternator, description
Alternator, replacing incl function checking
Alternator, specifications
Alternator, tightening torques
33 – STARTING SYSTEM
Preheating description
Starter motor, description
Starter motor, replacing
Starter motor, specification
Starter motor, tightening torques
35 – LIGHTING
Entrance lighting, description
Headlight (high beam 1 pc.), replacing incl. adjusting
Headlight (low beam 1 pc.), replacing incl. adjusting
Headlights, adjusting
Light bulb, replacing
Lighting, specifications
Tail lamp, replacing
Working lights, description
36 – OTHER ELECTRICAL EQUIPMENT
Anti-theft device, description
Back-up alarm, description
Control unit, description
Control units, changing
Delayed stop, description
Door open, description
Engine Gateway MID 165 non-programmed, replacing
Engine Gateway MID 165 pre-programmed, replacing
Flasher lamp front glass or bulb, replacing
Flasher lamp sidelight glass or bulb, replacing
HMIM, MID 140, changing non-programmed ECU
HMIM, MID 140, changing pre-programmed ECU
Inclination, description
Interface for external equipment (Attachment Link), description
Seat belt supervision, description
Speed limitation, description
Tech Tool, programming of machine
T-ECU, MID 130, changing pre-programmed ECU
V-ECU MID 187 non-programmed, replacing
V-ECU MID 187 pre-programmed, replacing
Vehicle speed, description
Windscreen wiper front motor, replacing
Windscreen wiper motor, tightening torques
Wiring harness cab_{08-29-53}
Wiring harness cab_{08-30-12}
Wiring harness cab heating_ventilation timer
Wiring harness cab roof
Wiring harness climate control system
Wiring harness electric interface
Wiring harness engine_{08-33-40}
Wiring harness engine_{08-34-01}
Wiring harness engine heater, diesel
Wiring harnesses and connectors, overview
Wiring harness exhaust aftertreatment system
Wiring harness front pulling unit and lights
Wiring harness fuel heater
Wiring harness haul assist and rear vision system
Wiring harness left mudguard
Wiring harness loading unit
Wiring harness lubrication system
Wiring harness On Board Weighing system (OBW)
Wiring harness rear pulling unit and hitch
Wiring harness rear pulling unit
Wiring harness rear view mirrors
Wiring harness telematic system
Wiring harness transmission
Wiring harness work lights
37 – CABLE; FUSE; RELAY
ACM, I_O list
Battery disconnect switch, description
Component location 10
Component location 11
Component location 12
Component location 13
Component location 14
Component location 15
Component location 16
Component location 1
Component location 2
Component location 3
Component location 4
Component location 5
Component location 6
Component location 7
Component location 8
Component location 9
CU3622, I_O list
ECC, I_O list
ECM (Engine Control Module), I_O list_{08-13-14}
ECM (Engine Control Module), I_O list_{08-13-32}
Electrical component list
Electrical distribution box, description
Electrical symbols and designations
Explanation of wiring diagrams
HMIM, I_O LIST
IC (Instrument Cluster), I_O list
SID, I_O list
T-ECU, I_O list
V2-ECU, I_O list
V-ECU, I_O list
W-ECU, I_O list
Wiring diagram equipment WDE12
Wiring diagram equipment WDE901
Wiring diagram equipment WDE902
Wiring diagram WD201
Wiring diagram WD202
Wiring diagram WD203
Wiring diagram WD204
Wiring diagram WD205
Wiring diagram WD206
Wiring diagram WD207
Wiring diagram WD208
Wiring diagram WD220
Wiring diagram WD240
Wiring diagram WD241
Wiring diagram WD242
Wiring diagram WD243
Wiring diagram WD244
Wiring diagram WD301
Wiring diagram WD302
Wiring diagram WD303
Wiring diagram WD304
Wiring diagram WD305
Wiring diagram WD306
Wiring diagram WD307_{08-01-30}
Wiring diagram WD307_{08-01-48}
Wiring diagram WD308
Wiring diagram WD309_{08-00-17}
Wiring diagram WD309_{08-00-36}
Wiring diagram WD310
Wiring diagram WD311
Wiring diagram WD312
Wiring diagram WD313
Wiring diagram WD314
Wiring diagram WD315
Wiring diagram WD316
Wiring diagram WD317
Wiring diagram WD318
Wiring diagram WD319
Wiring diagram WD320_{07-55-49}
Wiring diagram WD320_{07-56-07}
Wiring diagram WD321_{07-54-54}
Wiring diagram WD321_{07-55-12}
Wiring diagram WD322_{07-54-08}
Wiring diagram WD322_{07-54-26}
Wiring diagram WD323
Wiring diagram WD324
Wiring diagram WD325
Wiring diagram WD326
Wiring diagram WD327
Wiring diagram WD328
Wiring diagram WD329
Wiring diagram WD330
Wiring diagram WD401
Wiring diagram WD402
Wiring diagram WD403
Wiring diagram WD404_{07-49-06}
Wiring diagram WD404_{07-49-24}
Wiring diagram WD405
Wiring diagram WD501
Wiring diagram WD502
Wiring diagram WD503
Wiring diagram WD504
Wiring diagram WD701
Wiring diagram WD801
Wiring diagram WD802
Wiring diagram WD803
Wiring diagram WD804
Wiring diagram WD805
Wiring diagram WD806
Wiring diagram WD901
Wiring diagram WD902
Wiring diagram WD903
Wiring diagram WD905
38 – INSTRUMENT; SENSOR; WARNING & INFORMATION SYSTEM
Haul Assist, Introduction
Inclination sensor, replacing
Information display, axles _ brakes
Information display, cycle info
Information display, electrical system
Information display, engine
Information display, general
Information display, hydraulics
information display, machine information
Information display, operating display
Information display, service
Information display, settings
Information display, transmission
Information display unit, summary
Information display, vehicle messages
Service mode, description
USB tethering
Volvo Co-Pilot Android software, updating online (OtA)
Volvo Co-Pilot, component location
Volvo Co-Pilot, Introduction
Volvo Co-Pilot, replacing
Volvo Co-Pilot SIM card, installing
Volvo Co-Pilot, Software handling
Volvo Co-Pilot, software updating
Volvo Co-Pilot, specifications
Volvo Co-Pilot, System integration
Volvo Co-Pilot, system overview
Volvo Co-Pilot, tightening torques
Warning screens, general
39 – MISCELLANEOUS
CareTrack antenna, replacing
CareTrack system, description
Rear view monitor, service menu
Voltage converter, specifications
W-ECU, MID142, changing non-programmed ECU
W-ECU, MID142, changing pre-programmed ECU
4 – POWER TRANSMISSION
40 – GENERAL
Drive train capacities
Drivetrain, description
Drive train, specification
Tech Tool, operations
42 – TRANSMISSION; HYDRAULIC CONTROL
Cooling system, description
Engine and transmission overspeed protection, description
Gear selector
Gear shifting strategy
General information, Allison_{07-17-14}
General information, Allison_{07-17-30}
General information, Allison_{07-17-45}
Hydraulic transmission, specifications
Sensors and monitors, description
Transmission, description
Transmission, installing on a non mounted engine
Transmission oil pressure, checking
Transmission oil pressure, specifications
Transmission, removing from a non mounted engine
Transmission, tightening torques
43 – GEARBOX
Checking and adjusting the longitudinal differential lock
Differential lock dropbox sender unit, adjustment
Dropbox, air pressure, checking
Dropbox, component location
Dropbox function, checking
Dropbox, installing
Dropbox, removing
Dropbox, replacing seal for input shaft
Dropbox rubber bushing, replacing
Dropbox seal for front otput shaft, replacing
Dropbox seal for rear output shaft, replacing
Dropbox, specifications
Dropbox, tightening torque
Transfer gearbox, description
45 – PROPELLER SHAFT
Intermediate shaft and_or bearing, replacing (in frame joint)
Propeller shaft between transmission and dropbox, installing
Propeller shaft between transmission and dropbox, removing
Propeller shaft, description
Propeller shaft, tightening torque
46 – FRONT AXLE; REAR AXLE
Axle, specifications
Centre gear, installing
Centre gear , removing and installing
Centre gear, removing
Differential, checking
Dog-clutch for drive to rear bogie axle, adjusting
Drive axles, description
Drive axles, tightening torques
Hub, pressure testing
Hub unit, installing
Hub unit, removing
Input shaft seal, replacing-[5928]
Input shaft seal, replacing
Input shaft seal, Replacing
Maintenance
Output shaft, bearing and seal, replacing
Power distribution and ATC, description
Rotation speed sensor, adjusting
Rotation speed sensor, replacing
Transverse differential lock_axle, checking and adjusting
Wheel hub, installing
Wheel hub, removing
48 – POWER TAKE OFF
Power outlet, specifications
Power take-off, tightening torque
PTO (Power Take Off), description
49 – MISCELLANEOUS
Heat exchanger, description
Heat exchanger, replacing_{06-52-40}
Heat exchanger, replacing_{06-53-01}
Oil cooler, tightening torques_{06-53-47}
Oil cooler, tightening torques_{06-54-03}
5 – BRAKE
50 – GENERAL
Accumulator, specification-[3420]
Accumulator, tightening torques
Brake cooling system, capacities
Brake pressure
Brakes, specifications
Brake system, component location
Braking system, description
Compressed air diagram_{06-32-48}
Compressed air diagram_{06-33-04}
Compressed air system, component location
Compressed air system, description_{06-33-22}
Compressed air system, description_{06-33-33}
Compressed-air system, specifications
Tech Tool, operations-[3227]
51 – WHEEL BRAKE
Brake disc, replacing
Hill Assist, description
Stationary service brake test, description
Wear indicator, adjusting
Wheel brake, description
52 – HYDRAULIC BRAKE SYSTEM
Accumulator, discarding-[2153]
Accumulator (removed) charging pressure, checking
Accumulator, replacing
Brake cooling circulation function, checking
Brake cooling oil system, diagram
Brake cooling oil tank, description
Brake cooling system, description
Brake cooling system, tightening torques
Brake system, bleeding
Brake system hydraulic function, checking
Brake system, pressure releasing
Foot brake valve, description
Foot brake valve, replacing
Hydraulic brake system, pressure build-up
Hydraulic pump, max working pressure, checking and adjusting-[2245]
Pressure testing
Pump unit brake cooling, replacing
Pump unit, specification
55 – PARKING BRAKE
Load and dump brake, description
Load and Dump brake function, checking
Load and dump brake working pressure, checking
Parking brake, adjusting
Parking brake brake pads, replacing
Parking brake caliper, installing
Parking brake caliper, removing
Parking brake control valve, replacing
Parking brake, description
Parking brake disc, installing
Parking brake disc, removing
Parking brake function, checking
Parking brake, manually releasing
Parking brake pressure, checking
Parking brake, specifications
Parking brake, tightening torque
56 – COMPRESSED-AIR BRAKE
Compressor, replacing
Cut-in pressure, adjusting
Cut-in pressure, checking
Pressure release
Quick coupling compressed air, replacing
59 – MISCELLANEOUS
Automatic brake description
Retarder, description
6 – STEERING
60 – GENERAL
Steering system, description
Steering system, specifications
64 – STEERING
Auxiliary steering backwards, description
Damping cylinder, checking spring force
Damping cylinder, description
Damping cylinder seal, changing
Damping cylinder, specification
Lever bracket steering bearing, replacing_{06-02-14}
Lever bracket steering bearing, replacing_{06-02-43}
Pressure build up, steering
Secondary steering, description
Secondary steering hydraulic pump, installing
Secondary steering hydraulic pump, removing
Secondary steering, specification
Secondary steering working and stand-by pressure, adjusting
Steering angle, checking and adjusting
Steering cylinder bearings, replacing_{05-58-56}
Steering cylinder bearings, replacing_{05-59-09}
Steering cylinder, description
Steering cylinder, installing
Steering cylinder removed, reconditioning excl replacing bearings
Steering cylinder, removing
Steering cylinder, specifications
Steering cylinder, tightening torques
Steering gear, checking and adjusting
Steering gear, replacing
Steering gear, specifications
Steering linkage, checking and adjusting-[0438]
Steering linkage, checking and adjusting
Steering linkage, tightening torque
Steering times, checking and adjusting
Steering valve neutral position, checking and adjusting
7 – FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL_TRACK UNIT
71 – FRAME
Frame, description
Frame, weight
Load unit frame
Protecting plate, description
Protective plate and cross member, installing
Protective plate and cross member, removing
Protective plate, weight
Tractor unit frame
72 – SUSPENSION
Accumulator, description
Accumulator, installing
Accumulator precharge pressure, checking and adjusting
Accumulator, removing
Accumulator, specification
Full Suspension accumulator, discarding
Hydraulic pump max pressure, checking and adjusting
Hydraulic suspension, bleeding
Hydraulic suspension, description
Hydraulic suspension, Forced motion
Hydraulic suspension, function check
Manual lowering_{05-49-04}
Manual lowering_{05-49-18}
Position sensor, complete replacing
Position sensor front, replacing
Relieve pressure
Suspension cylinder, description
Suspension cylinder HS, specifications
Suspension cylinder, installing
Suspension cylinder, removing
Suspension, description
Suspension system hydraulic cylinder bushing, replacing
74 – FRAME LINK
Frame joint bearing, replacing (machine separated)
Frame joint, description
Frame joint, separating machine
Frame joint, tightening torque
Hitch, installing
Hitch, removing
Hitch, specifications
Steering joint bearing, replacing (Hitch removed)
75 – AXLE SUSPENSION
A-frame bushing, rear on load unit, changing
A–frame
Axle suspension, description
Axle suspension, tightening torque
Bogie beam, changing
Bogie beam rubber bushing (beam removed), changing
Bogie beam rubber spring, changing one side (front)
Cross stay, installing-[3713]
Cross stay, installing
Cross stay, removing-[3728]
Cross stay, removing
Cross stay rubber bushing, replacing-[3657]
Cross stay rubber bushing, replacing
77 – WHEELS; TRACKS; TYRE; HUB; DRUM
Wheel, aligning
Wheel, installing
Wheel, removing
Wheel, tightening torque
8 – MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE
80 – GENERAL
Cab description
Cabin, specification
Tech Tool, operations-[3157]
81 – CAB, NAKED; CANOPY
Cab, installing
Cab, lifting points
Cab, removing
Instructions for drilling in ROPS structure
82 – ENGINE HOOD; MUDGUARD; FOOT STEP
Electric hood pump, changing
Engine hood, installing
Engine hood protective plate, description
Engine hood, removing
Engine hood, specification
Hood pump, oil, changing
Hydraulic diagram, hood protective plate opening
83 – DOORS; HATCH; COVER PLATE, (all)
Door, gas spring, replacing
Door lock, replacing
Door, replacing
84 – TRIM PART; OUTSIDE; GLASS; SEALING MOULDING
Door window, replacing
Rear window, replacing
Side window, rear, replacing
Side window, replacing
Windscreen, replacing
85 – CAB INTERIOR; UPHOLSTERY
Compressor operator’s seat, replacing
Driver’s seat, description
Operator’s seat, air bellows, replacing_{05-20-39}
Operator’s seat, air bellows, replacing_{05-20-52}
Operator’s seat, installing_{05-21-26}
Operator’s seat, installing_{05-21-38}
Operator’s seat, removing_{05-22-06}
Operator’s seat, removing_{05-22-19}
Operator’s seat, shock absorber, replacing
87 – AIR CONDITIONING UNIT
Air conditioning AC, basic principles
Air-conditioning, component location
Air conditioning, specifications
cab ventilation timer, pump, replacing
Climate control system, description
Compressor, replacing incl draining and filling
Condenser, replacing incl draining and filling
Cooling system, tightening torques
Cooling unit, performance test
ECC MID 146 non-programmed ECU, replacing
ECC MID 146 pre-programmed ECU, replacing
Engine- and cab heater, description
Evaporator, cleaning
Evaporator, replacing incl draining and filling
Fan motor, replacing
Heat control, replacing
Heat control valve, replacing
Heater core, replacing
Personal competence and accreditation
Receiver, replacing incl draining and filling
Refrigerant, draining
Refrigerant, filling incl vacuum pumping
Safety when working with air-conditioning refrigerant
Troubleshooting, air conditioning unit (AC)
ventilation timer, description
9 – HYDRAULIC SYSTEM; DIGGING_HANDLING_GRADING EQUIPMENT; MISCELLANEOUS
90 – GENERAL
Accumulator, discarding
Hydraulic components, cleanliness when handling
Hydraulic components, storing and transporting
Hydraulic oil, description
Hydraulic oil, storing and handling
Hydraulic system, bleeding
Hydraulic system, capacities
Hydraulic system, description
Hydraulic system, relieve pressure
Hydraulic system, repair of hydraulic components in workshop
Tech Tool, Operations
V2-ECU, MID 249, changing non-programmed ECU
V2-ECU, MID 249, changing pre-programmed ECU
Vacuum pump, connection
Vacuum pump, disconnection
91 – WORKING HYDRAULIC; SERVO HYDRAULICS
Dump function, checking pressure
Dump function, description
Dump lever, changing
Hydraulic connections, tightening torques
Hydraulic oil tank, description
Hydraulic oil tank, tightening torques
Hydraulic pump, description
Hydraulic pump, max working pressure, checking and adjusting
Hydraulic pump P1, installing
Hydraulic pump P1, removing
Hydraulic pump P2 and P7, installing
Hydraulic pump P2 and P7, removing
Hydraulic pump P5 and P6, installing_{04-58-13}
Hydraulic pump P5 and P6, installing_{04-58-26}
Hydraulic pump P5 and P6, removing_{04-58-47}
Hydraulic pump P5 and P6, removing_{04-59-03}
Hydraulic pump (removed), changing shaft seal
Hydraulic pumps, specifications
Hydraulic pump, standby pressure, checking and adjusting
Hydraulic system component location
Hydraulic system, work instructions
Pressure check connections, description
Pump regulator, checking
Steering and dumping valve, description
Steering and dumping valve, specifications
Steering and dumping valve, tightening torques
Working pumps, checking
94 – UNIT, LOAD HANDLING
Load cell, replacing
Load weighing, calibration
Load weighing, description
95 – LOAD CARRIER
Body angle sensor, calibrating
Body angle sensor, replacing
Body heating, installing
Body heating, removing
Dump body, adjusting against frame
Dump body alternative, lowering
Dump body joint, changing tipping bearing
Dump boost, description
Dumping system, specification
Dump support, description
Hoist cylinder bearing, changing
Hoist cylinder, description
Hoist cylinder, installing
Hoist cylinder removed, reconditioning
Hoist cylinder, removing
Hoist cylinder, specification
Load carrier, specifications
Tailgate, description
Tailgate, specifications
99 – MISCELLANEOUS
Automatic central lubrication
Automatic lubrication pump unit, reconditioning-[3903]
Automatic lubrication pump unit, reconditioning
Automatic lubrication system, specifications
Bleeding air
Change of lubrication interval
Diagnostic tools, description
Display, description
Dosage valve, checking internal leakage
Dosage valves, description
Explanations to hydraulic diagram
Filling lubricant
Fire suppression system, actions after activation
Fire suppression system, actions after manual activation
Fire suppression system, component description
Fire suppression system, component location
Fire suppression system, connecting and disconnecting
Fire suppression system, functional description
Fire suppression system, specification
Fire Suppression System, tightening torques
Hydraulic diagram, complete_{04-46-01}
Hydraulic diagram, complete_{04-46-14}
Hydraulic main diagram
Hydraulic pressure, specifications
Lubrication points, central lubrication
Parameter settings
Pressure monitor, description
Pump unit, description
Shift valve, checking
Shift valve, description
Steering and dumping valve, overview illustration
System test
People also ask:
What engine is in a Volvo A60H?
When it comes to heavy-duty machinery like the Volvo A60H hauler, the engine is the heart that powers its performance. Underneath the robust exterior of the Volvo A60H lies a formidable engine designed to deliver exceptional power and efficiency. This powerhouse is equipped with a state-of-the-art Volvo D16 engine, renowned for its reliability and high performance in demanding conditions. With a displacement of 16.1 liters and featuring advanced technology such as high-pressure fuel injection and turbocharging, the Volvo D16 engine ensures optimal performance, fuel efficiency, and minimal emissions. Whether tackling steep gradients or carrying heavy loads, the Volvo A60H’s impressive engine ensures smooth operation and superior productivity on any job site.
How big is a Volvo A60H?
When it comes to heavy-duty machinery like the Volvo A60H hauler, size matters. The Volvo A60H is a colossal machine designed to handle substantial payloads with ease. With its massive dimensions, the Volvo A60H commands attention on any job site. Measuring approximately 11.7 meters in length, 3.15 meters in width, and 3.78 meters in height, this behemoth of a hauler offers an expansive cargo bed capable of carrying up to 55 tons of material. Its impressive size and payload capacity make the Volvo A60H an indispensable asset for large-scale earthmoving and construction projects. Whether navigating rough terrain or maneuvering through confined spaces, the Volvo A60H delivers unmatched performance and efficiency.
How much does a Volvo A60H weigh?
If you’re in the market for heavy machinery like the Volvo A60H hauler, understanding its weight is crucial for logistics and operation. The Volvo A60H, known for its robust construction and impressive hauling capabilities, boasts a hefty weight. With a payload capacity of up to 55 tons, this behemoth weighs in at approximately 45,000 kilograms (or 99,208 pounds) when empty. However, it’s essential to note that the weight can vary slightly depending on factors like optional equipment and configurations. Knowing the weight of the Volvo A60H ensures proper planning for transportation, site preparation, and safe operation on job sites.