John Deere 995 (5 Meter) Rotary Diagnostic Technical Manual

John Deere 995 (5 Meter) Rotary Diagnostic Technical Manual

John Deere 995 (5 Meter) Rotary Diagnostic Technical Manual

TM2039

John Deere Repair Manual

This manual is structured systematically for diagnosis, repair, and maintenance.

Complete Table of Contents Breakdown:

Section 10: General Information

  • 10.10 – Identification Numbers

  • 10.20 – Component Identification & Views

  • 10.30 – Lubricants, Fluids, and Capacities

  • 10.40 – Maintenance Interval Schedules (Critical Chart: Service Intervals for daily, 50-hour, 250-hour, etc.)

  • 10.90 – Specifications (Torque Values, Gearbox Ratios, General Dimensions)

Section 20: Engine and Cooling System (Covers the specific engine model installed)

  • 20.10 – General Engine Service

  • 20.20 – Cylinder Head and Valves

  • 20.30 – Lubrication System

  • 20.40 – Cooling System (Radiator, Fan, Water Pump)

  • 20.50 – Fuel System

  • 20.60 – Air Intake and Exhaust System

  • 20.70 – Engine Electrical (Starting, Charging)

Section 30: Power Train

  • 30.10 – Main Drive Shafts and U-Joints

  • 30.20 – Hydraulic Drive System (Drive Pump & Motor)

  • 30.30 – Gearbox (Platform Gearbox Disassembly/Assembly)

  • 30.40 – Cutterbar Drive (Knife Head, Pitman Arms, Driveline)

John Deere 995 (5 Meter) Rotary Platform Diagnostic and Repair Technical Manual (TM2039)

Section 40: Hydraulic System

  • 40.10 – Hydraulic System Schematic and Specifications

  • 40.20 – Main Hydraulic Pump

  • 40.30 – Control Valves (Lift, Float, Platform Hydraulics)

  • 40.40 – Hydraulic Cylinders (Lift, Float, Header Height)

  • 40.50 – Hydraulic Motors (Reel, Auger, Platform Drive)

  • 40.60 – Hoses, Lines, and Cooler

Section 50: Electrical System

  • 50.10 – Wiring Diagrams (Complete Schematics)

  • 50.20 – Starting and Charging Circuits

  • 50.30 – Instrumentation and Switches

  • 50.40 – Lighting System

  • 50.50 – Sensors and Switches (Platform Height, Safety)

  • 50.90 – Troubleshooting – Diagnostic Outlines (Specific for electrical faults)

Section 60: Platform and Cutterbar

  • 60.10 – Platform Assembly (Attach/Detach, Leveling)

  • 60.20 – Cutterbar Assembly (Knife Removal, Guard Installation)

  • 60.30 – Reel and Auger Assembly (Bats, Tines, Drive)

  • 60.40 – Conditioners (Roller or Impeller Service)

  • 60.50 – Lift and Float System Mechanisms

Section 70: Troubleshooting

  • 70.10 – Diagnostic Procedures (Structured by Symptom: e.g., “Platform Drive Loss,” “Poor Cutting Quality,” “Hydraulic Overheating”)

  • 70.20 – Performance Tests (Hydraulic Pressure/Flow Tests, Gearbox Checks)

  • 70.30 – System-Specific Troubleshooting Guides (Engine, Hydraulic, Electrical Flowcharts)

Section 80: Appendices and Reference

  • Cross-Reference Parts Lists

  • Special Tool Listing

  • Conversion Charts and Standard Values

John Deere 995 (5 Meter) Rotary Platform Diagnostic and Repair Technical Manual (TM2039)