John Deere 2254 2256 2258 Technical Manual
2254 2256 2258 2264 2266
（tm4544, Tm4594, tm4616）
This manual offers the full information you need to repair your machine. the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service.
This is the Highly Detailed factory service repair manual for this John Deere Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.
This Manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement.
provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure.
This SET Includes Following PDF Manuals:
John Deere 2254 2256 2258 Technical Manual, TM4544 – John Deere 2254 2256 2258 2264 2266 Combines (Standard and Hillmaster) Part 2 (Sections 210 to 340) – 1012 pages;
TM4594 – John Deere 2254 2256 2258 2264 2266 Combines From Ser. No. 067766 (Sections 210 to 340) Part 2 (Sections 240 to 340) – 1390 pages;
TM4616 – John Deere 2254 2256 2258 2264 2266 Combines (from ser. no. 069751) and 2266EXTRA Part 2 (Sections 240 to 340) – 1070 pages. John Deere 2254 2256 2258 Technical Manual
Models Covered:
2254
2256
2258
2264
2266
Service Technical Manual Covers:
Contents of TM4544:
Section 05 – Safety
05 – Safety Information
Section 10 – General
05 – Lubricants and Coolant
10 – Torques for Hardware
15 – Type Plates
20 – Serial Numbers
Section 20 – Engine
05 – Special Tools
10 – Engines on 2220 Series Combines
15 – Removing and Installing Engine
Section 30 – Fuel, Air Intake and Cooling Systems
05 – Fuel System
10 – Air Intake System
15 – Cooling System
Section 40 – Electrical System
05 – Connectors
10 – Alternator
15 – Starting Motor
20 – Main Electrical System
25 – Hillmaster Control
26 – Automatic Header Control (Lateral Tilt)
30 – Low Shaft Speed Monitor System
35 – Harvest Performance Monitor
Section 50 – Power Train
05 – Intermediate Transmission
10 – Transmission and Differential
15 – Planetary Final Drives
20 – Final Drive
25 – Hydrostatic Drive, Variable Pump
30 – Hydrostatic Drive, Variable Pump
35 – Hydrostatic Drive, Oil Change
40 – Cam Lobe Motor
Section 60 – Brakes, Steering, Rear Axle
05 – Brake Operating Assembly
10 – Brakes
15 – Hydrostatic Steering
20 – Rear Axle
Section 70 – Hydraulic System
05 – Hydraulic Reservoir and Lines
10 – Triple Hydraulic Pump
15 – Electro-Magnetic Control Valve
20 – Hydraulic Cylinders
21 – Hillmaster Hydraulic Cylinder
25 – Accumulators
Section 80 – Miscellaneous
05 – Bearings and Shafts
10 – Drive Belts
15 – Drive Chains
20 – Side Guard
Section 90 – Operators Cab and Air Conditioning
05 – Air Conditioning System – R134a
10 – Operators Cab Heating System
15 – Gear Shift Mechanism
Section 110 – Feeder House
05 – Removing the Feeder House
10 – Bottom Feeder Drum
15 – Upper Feeder Shaft and Slip Clutch
20 – Drives
25 – Reverser
30 – Pivoting Shield
Section 120 – Separator and Cleaning Unit
05 – Stone Trap
10 – Threshing Cylinder and Concave
15 – Beater / Second Cylinder and Second Concave
20 – Electric Clutch
25 – Countershaft, L.h. Drive Belt Pulley and Belt Guide
30 – Variable Cylinder Drive
35 – Cylinder Drive and Reduction Gear
40 – Countershaft for Straw Walker and Cleaning Shoe Drive
45 – Straw Walkers and Straw Walker Crankshaft
50 – Cleaning Fan and Drive Fan
Section 130 – Grain Recovery and Unloading System
05 – Tailings Elevator
10 – Clean Grain Elevator
15 – Filling the Grain Tank
20 – Unloading the Grain Tank
25 – Unloading Auger
Section 140 – Special Equipment
05 – Straw Chopper
10 – Chaff Spreader
Section 210 – General
05 – Specifications
Section 220 – Engine
05 – Specifications
Section 230 – Fuel, Air Intake and Cooling Systems
05 – Fuel System
Section 240 – Electrical System to Serial Number 066832
05 – Test Equipment
06 – Test Equipment
10 – Functional Schematic and Harness Diagrams
15A – Current Supply / Starting Motor
15B – Cold Weather Starting Aid
15C – Engine Shut-Off Device
15E – Instruments
15F – Chopper Distributor Adjustment
15G – Windshield Wiper / Washer System
15H – Radio, Interior Lighting
15L – Cigarette Lighter, Seat Compressor
15M – Lighting System
15N – Flasher Functions
15O – Beacon Lights
15P – Fan, Air Conditioning System
15Q – Electrical Mirror Adjustment
15R – Work Lights
15S – Straw Warning Device
15T – Reel Speed Adjustment
15U – Dial-A-Matic
15V – Separator, Header
15W – Infotrak Monitor
15X – Harvest Performance Monitor
15Y – Hillmaster Leveling System
15Z – Separator Adjustment
15AA – Separator Adjustment, Combine Data Center
15AB – Header Adjustments
15AC – Grain Tank Unloading System
15AD – Four-Wheel Drive
15AE – Header Lateral Tilt Function
15AF – Header Float Control
Section 241 – Electrical System from Serial Number 066833
05 – General Information
06 – Test Equipment
10 – Functional Schematics and Harness Diagrams
15H – Radio
15I – Alarm Module, Stop Function
15J – Indicator Lights
15W – Infotrak Monitor, Speed Monitoring System
15AA – Separator Adjustment, Combine Data Center
Section 250 – Power Train
05 – Hydrostatic Drive
10 – Testing Hydrostatic System
15 – Inspect Parts Subject to Wear
20 – Three-Speed Transmission
Section 260 – Brakes, Steering, Rear Axle
05 – Brake Operating System
10 – Drum Brakes
Section 270 – Hydraulic System
05 – General Information
10 – Solenoid Valves
15 – Hillmaster Leveling System
20 – Hydraulic Tests
Section 290 – Operators Cab
05 – Operators Cab and Seat
10 – Air Conditioning and Heating
15 – Troubleshooting – Ventilation and Heating Systems
20 – Operational Tests and Troubleshooting
25 – Operation – Air Conditioning System.
John Deere 2254 2256 2258 Technical Manual
Contents of TM4594:
Section 05 – Safety
05 – Safety Information
Section 10 – General
05 – Lubricants and Coolant
10 – Torques for Hardware
15 – Type Plates
20 – Serial Numbers
Section 20 – Engine
05 – Special Tools
10 – Engines on 2200 Series Combines
15 – Removing and Installing Engine
Section 30 – Fuel, Air Intake and Cooling Systems
05 – Fuel System
10 – Air Intake System
15 – Cooling System
Section 40 – Electrical System
05 – Connectors
10 – Alternator
15 – Starting Motor
20 – Main Electrical System
25 – Hillmaster Control
26 – Automatic Header Control (Lateral Tilt)
30 – Low Shaft Speed Monitor System
35 – Harvest Performance Monitor
Section 50 – Power Train
05 – Intermediate Transmission
10 – Transmission and Differential
15 – Planetary Final Drives
20 – Final Drives
25 – Hydrostatic Drive, Variable Pump
30 – Hydrostatic Drive, Fixed-Displacent Motor
35 – Hydrostatic Drive, Oil Change
40 – Cam Lobe Motor
Section 60 – Brakes, Steering, Rear Axle
05 – Brake Operating Assembly
10 – Brakes
15 – Hydrostatic Steering
20 – Rear Axle
Section 70 – Hydraulic System
05 – Hydraulic Reservoir and Lines
10 – Triple Hydraulic Pump
15 – Electro-Magnetic Control Valve
20 – Hydraulic Cylinders
21 – Hillmaster Hydraulic Cylinder
25 – Accumulators
Section 80 – Miscellaneous
05 – Bearings and Shafts
10 – Drive Belts
15 – Drive Chains
20 – Side Guard
Section 90 – Operators Cab and Air Conditioning
05 – Air Conditioning System – R134a
10 – Operators Cab Heating System
15 – Gear Shift Mechanism
Section 110 – Feeder House
05 – Removing the Feeder House
10 – Bottom Feeder Drum
15 – Upper Feeder Shaft and Slip Clutch
20 – Drives
25 – Reverser
30 – Pivoting Shield
Section 120 – Separator and Cleaning Unit
05 – Stone Trap
10 – Threshing Cylinder and Concave
15 – Beater / Second Cylinder and Second Concave
20 – Electric Clutch
25 – Countershaft, L.h. Drive Belt Pulley and Belt Guide
30 – Variable Cylinder Drive
35 – Cylinder Drive and Reduction Gear
40 – Countershaft for Straw Walker and Cleaning Shoe Drive
45 – Straw Walkers and Straw Walker Crankshaft
50 – Cleaning Fan and Drive Fan
Section 130 – Grain Recovery and Unloading System
05 – Tailings Elevator
10 – Clean Grain Elevator
15 – Filling the Grain Tank
20 – Unloading the Grain Tank
25 – Unloading Auger
Section 140 – Special Equipment
05 – Straw Chopper
10 – Chaff Spreader
Section 210 – General
05 – Specifications
Section 220 – Engine
05 – Specifications
Section 230 – Fuel, Air Intake and Cooling Systems
05 – Fuel System
Section 240 – Electrical System to Serial Number 066832
05 – General
06 – Test Equipment
10 – Functional Schematic and Harness Diagrams
15A – Current Supply / Starting Motor
15B – Cold Weather Starting Aid
15C – Engine Shut-Off Device
15E – Instruments
15F – Chopper Distributor Adjustment
15G – Windshield Wiper / Washer System
15H – Radio, Interior Lighting
15L – Cigarette Lighter, Seat Compressor
15M – Lighting System
15N – Flasher Functions
15O – Beacon Lights
15P – Fan, Air Conditioning System
15Q – Electrical Mirror Adjustment
15R – Work Lights
15S – Straw Warning Device
15T – Reel Speed Adjustment
15U – Dial-A-Matic
15V – Separator, Header
15W – Infotrak Monitor
15X – Harvest Performance Monitor
15Y – Hillmaster Leveling System
15Z – Separator Adjustment
15AA – Separator Adjustment, Combine Data Center
15AB – Header Adjustments
15AC – Grain Tank Unloading System
15AD – Four-Wheel Drive
15AE – Header Lateral Tilt Function
15AF – Header Float Control
15AH – Header Float Control
20 – Contour Master System
Section 241 – Electrical System from Serial Number 068569
05 – General
06 – Test Equipment
10 – Functional Schematics and Harness Diagrams
15A – Current Supply / Starting Motor
15B – Cold Weather Starting Aid
15C – Engine Shut-Off Device
15D – Fuse Tester
15E – Instruments
15F – Chopper Distributor Adjustment
15G – Windshield Wiper / Washer System
15H – Radio, Interior Lighting
15L – Cigarette Lighter, Seat Compressor
15M – Lighting System
15N – Flasher Functions
15O – Beacon Lights
15P – Fan, Air Conditioning System
15Q – Electrical Mirror Adjustment
15R – Work Lights
15S – Straw Warning Device
15T – Reel Speed Adjustment
15V – Separator, Header
15W – Infotraak Monitor
15X – Harvest Performance Monitor
15Y – Hillmaster Levelling System
15Z – Separator, Header
15AA – Separator Adjustment, Combine Data Center
15AB – Header Adjustments
15AC – Grain Tank Unloading System
15AD – Four-Wheel Drive
15AF – Header Float Control
15AG – Header Float Control
15AH – Header Float Control
20 – Contour Master System
Section 250 – Power Train
05 – Hydrostatic Drive
10 – Testing Hydrostatic System
15 – Inspect Parts Subject to Wear
20 – Three-Speed Transmission
Section 260 – Brakes, Steering, Rear Axle
05 – Brake Operating System
10 – Drum Brakes
Section 270 – Hydraulic System
05 – General Information
10 – Solenoid Valves
15 – Hillmaster Leveling System
20 – Hydraulic Tests
Section 290 – Operators Cab
05 – Operators Cab and Seat
10 – Air Conditioning and Heating
15 – Troubleshooting – Ventilation and Heating Systems
20 – Operational Tests and Troubleshooting
25 – Operation – Air Conditioning System
Section 340 – Optional Equipment
05 – Chaff Spreader
Contents of TM4616:
Section 05 – Safety
05 – Safety Information
Section 10 – General
05 – Lubricants and Coolant
10 – Torques for Hardware
15 – Type Plates
20 – Serial Numbers
Section 20 – Engine
05 – Special Tools
10 – Engines on 2200 Series Combines
15 – Removing and Installing Engine
Section 30 – Fuel, Air Intake and Cooling Systems
05 – Fuel System
10 – Air Intake System
15 – Cooling System
Section 40 – Electrical System
05 – Connectors
10 – Alternator
15 – Starting Motor
20 – Main Electrical System
25 – Hillmaster Control
30 – Low Shaft-Speed Monitor System
35 – Harvest Performance Monitor
Section 50 – Power Train
05 – Intermediate Transmission
10 – Transmission and Differential
15 – Planetary Final Drives
20 – Final Drive
25 – Hydrostatic Drive, Variable Pump
30 – Hydrostatic Drive, Fixed-Displacement Motor
35 – Hydrostatic Drive, Oil Change
40 – Cam Lobe Motor
Section 60 – Brakes, Steering, Rear Axle
05 – Brake Operating Assembly
10 – Brakes
15 – Hydrostatic Steering
20 – Rear Axle
Section 70 – Hydraulic System
05 – Hydraulic Reservoir and Lines
10 – Triple Hydraulic Pump
15 – Electro-Magnetic Control Valve
20 – Hydraulic Cylinders
21 – Hillmaster Hydraulic Cylinder
25 – Accumulators
Section 80 – Miscellaneous
05 – Bearings and Shafts
10 – Drive Belts
15 – Drive Chains
20 – Side Guard
Section 90 – Operators Cab and Air Conditioning
05 – Air Conditioning System – R134a
10 – Operators Cab Heating System
15 – Gear Shift Mechanism
Section 110 – Feeder House
05 – Removing the Feeder House
10 – Bottom Feeder Drum
15 – Upper Feeder Shaft and Slip Clutch
20 – Drives
25 – Reverser
30 – Pivoting Shield
Section 120 – Separator and Cleaning Unit
05 – Stone Trap
10 – Threshing Cylinder and Concave
15 – Beater / Second Cylinder and Second Concave
20 – Electric Clutch
25 – Countershaft, L.h. Drive Belt Pulley and Belt Guide
30 – Variable Cylinder Drive
35 – Cylinder Drive and Reduction Gear
40 – Countershaft for Straw Walker and Cleaning Shoe Drive
45 – Straw Walkers and Straw Walker Crankshaft
50 – Cleaning Fan and Drive Fan
Section 130 – Grain Recovery and Unloading System
05 – Tailings Elevator
10 – Clean Grain Elevator
15 – Filling the Grain Tank
20 – Unloading the Grain Tank
25 – Unloading Auger
Section 140 – Special Equipment
05 – Straw Chopper
10 – Chaff Spreader
Section 210 – General
05 – Specifications
Section 220 – Engine
05 – Specifications
Section 230 – Fuel, Air Intake and Cooling Systems
05 – Fuel System
Section 240 – Electrical System
05 – General
06 – Test Equipment
10 – Functional Schematic and Harness Diagrams
15A – Current Supply / Starting Motor
15B – Cold Weather Starting Aid
15C – Engine Shut-Off Device
15D – Fuse Tester
15E – Instruments
15F – Chopper Distributor Adjustment
15G – Windshield Wiper / Washer System
15H – Radio, Interior Lighting
15L – Cigarette Lighter, Seat Compressor
15M – Lighting System
15N – Flasher Functions
15O – Beacon Lights
15P – Fan, Air Conditioning System
15Q – Electrical Mirror Adjustment
15R – Work Lights
15S – Straw Warning Device
15T – Reel Speed Adjustment
15U – Green Star
15V – Separator, Header
15W – Infotrak Monitor
15X – Harvest Performance Monitor
15Y – Hillmaster Leveling System
15Z – Separator Adjustment
15AA – Separator Adjustment, Combine Data Center
15AB – Header Adjustments
15AC – Grain Tank Unloading System
15AD – Four-Wheel Drive
15AF – Header Float Control
15AG – Header Float Control
15AH – Contour Master
15AI – Grain Tank Motor
Section 250 – Power Train
05 – Hydrostatic Drive
10 – Testing Hydrostatic System
15 – Inspect Parts Subject to Wear
20 – Three-Speed Transmission
Section 260 – Brakes, Steering, Rear Axle
05 – Brake Operating System
10 – Drum Brakes
Section 270 – Hydraulic System
05 – General Information
10 – Solenoid Valves
15 – Hillmaster Leveling System
20 – Hydraulic Tests
Section 290 – Operators Cab
05 – Operators Cab and Seat
10 – Air Conditioning and Heating
15 – Troubleshooting – Ventilation and Heating Systems
20 – Operational Tests and Troubleshooting
25 – Operation – Air Conditioning System
Section 340 – Optional Equipment
05 – Chaff Spreader