
BOBCAT S160 SKID STEER LOADER Service Repair Manual
SN AC3211001-AC3259999
Bobcat S160 Sn A8m011001 – A8m059999 Service Manual
Bobcat S160 Skid Steer Loader Service Repair Manual
Applicable Serial Numbers: AC3211001 – AC3259999
S/N 529711001 & AboveS/N 529811001 & Above
S/N 529911001 – 529959999S/N 530011001 – 530059999
S/N AC3011001 – AC3059999S/N AC3211001 – AC3259999
S/N A8M011001 – A8M059999
This official service repair manual provides complete technical information for the Bobcat S160 Skid Steer Loader. It is a comprehensive guide designed for professional technicians, mechanics, and owners who need detailed instructions for servicing, troubleshooting, and repairing this model.
The manual ensures proper maintenance, safe operation, and effective repairs to keep the Bobcat S160 performing at its best.
📖 Manual Content Overview
1. General Information
- Safety instructions and precautions
- Specifications and technical data
- Machine identification (serial numbers, labels, and locations)
- Recommended tools and equipment
2. Routine Maintenance
- Service schedules and intervals
- Lubrication guide and charts
- Fluids and capacities
- Daily inspection checklist
3. Hydraulic System
- Hydraulic circuit diagrams
- Pump and motor servicing
- Control valve testing and adjustments
- Cylinder repair and replacement
4. Drive System
- Hydrostatic drive operation
- Drive motor service procedures
- Chain case maintenance
- Axle and wheel hub servicing
BOBCAT S160 SKID STEER LOADER Service Repair Manual
5. Electrical System
- Wiring diagrams and schematics
- Battery, starter, and alternator testing
- Fuses, relays, and switch service
- Sensor troubleshooting
6. Engine Service
- Engine specifications and torque values
- Fuel system service
- Cooling system maintenance
- Air intake and exhaust system details
7. Steering and Controls
- Steering linkage adjustments
- Joystick and pedal calibration
- Control levers and actuator service
8. Body and Frame
- Cab structure and removal
- Seat and operator station components
- Access panels and guards
9. Heating, Ventilation, and Air Conditioning (HVAC)
- Heater and blower system
- Air conditioning unit servicing
- Climate control adjustments
10. Troubleshooting and Diagnostics
- Error codes and fault analysis
- Performance testing procedures
- Common problems and solutions
11. Technical Specifications
- Engine, hydraulics, and drive data
- Torque charts
- Wear limits and service tolerances
✅ This manual is essential for:
- Workshop mechanics – to perform accurate repairs.
- Equipment owners/operators – to carry out proper maintenance.
- Service centers – to follow factory-approved repair methods.
BOBCAT S160 Service Repair Manual