Hitachi EX200-3 EX200LC-3 Excavator Catalog Manual
Hitachi EX200-3 EX200LC-3 EX200H-3 EX200LCH-3 Excavator Parts Catalog Manual PDF – Complete Illustrated Parts Book
The Hitachi EX200-3 EX200LC-3 EX200H-3 EX200LCH-3 Excavator Parts Catalog Manual PDF is the definitive reference for identifying, ordering, servicing, and replacing every component installed on these third-generation Hitachi hydraulic excavators. Whether maintaining a single machine or managing an entire fleet, an accurate illustrated parts catalog eliminates ordering mistakes, reduces downtime, and ensures every repair is completed using the correct part numbers.
This comprehensive parts catalog includes exploded component views, reference numbers, assemblies, subassemblies, hardware specifications, and factory illustrations covering every major system installed on the machine.
Hitachi EX200-3 Series Models Covered
This factory parts catalog supports the following excavator models:
- Hitachi EX200-3 Hydraulic Excavator
- Hitachi EX200LC-3 Long Carriage Hydraulic Excavator
- Hitachi EX200H-3 Heavy Duty Hydraulic Excavator
- Hitachi EX200LCH-3 Long Carriage Heavy Duty Hydraulic Excavator
Each model contains model-specific assemblies together with common components used across the EX200-3 family.
What Is Included in the Hitachi EX200-3 Parts Catalog?
The illustrated catalog contains complete factory documentation for every replaceable component.
General Information
- Machine identification
- Serial number references
- Component index
- Assembly locations
- Standard hardware specifications
- Model variations
Engine Components
The engine section provides complete exploded diagrams covering:
- Cylinder block
- Cylinder head
- Pistons
- Connecting rods
- Crankshaft
- Camshaft
- Timing gears
- Flywheel
- Intake manifold
- Exhaust manifold
- Oil pump
- Water pump
- Fuel injection components
- Turbocharger
- Cooling fan
- Engine mounting brackets
Every component is referenced with its factory part number.
Fuel System
The fuel system section includes:
- Fuel tank
- Fuel lines
- Fuel filter assemblies
- Fuel pump
- Injection pump
- Injectors
- Return lines
- Fuel sensors
- Fuel brackets
- Clamps and fittings
Cooling System
Complete cooling system illustrations include:
- Radiator
- Oil cooler
- Hydraulic cooler
- Cooling fan
- Fan drive
- Thermostat housing
- Water pipes
- Expansion tank
- Coolant hoses
- Hose clamps
Air Intake System
The manual identifies every intake component:
- Air cleaner
- Filter housing
- Intake piping
- Turbocharger connections
- Air ducts
- Rubber connectors
- Mounting hardware
Exhaust System
Includes complete diagrams for:
- Exhaust manifold
- Muffler
- Exhaust piping
- Heat shields
- Mounting brackets
- Gaskets
Hydraulic System Components
One of the largest sections of the manual covers the hydraulic system.
Included are exploded views for:
- Main hydraulic pumps
- Pilot pump
- Hydraulic oil tank
- Hydraulic filters
- Return filters
- Control valve
- Swing motor
- Travel motors
- Boom cylinders
- Arm cylinders
- Bucket cylinders
- Hydraulic piping
- Flexible hoses
- Hose clamps
- Pressure relief valves
- Check valves
- Pilot valves
- Accumulators
Every hose and fitting is illustrated separately for accurate replacement.
Swing System
Detailed component diagrams include:
- Swing reduction gear
- Swing bearing
- Swing motor
- Planetary gears
- Bearings
- Oil seals
- Gear housings
- Fasteners
Travel Drive Components
The travel section provides exploded views of:
- Final drives
- Travel motors
- Planetary gear sets
- Reduction gears
- Bearings
- Oil seals
- Drive sprockets
- Covers
- Internal shafts
Undercarriage Parts
Complete undercarriage illustrations include:
- Track frame
- Track chains
- Track shoes
- Master links
- Track rollers
- Carrier rollers
- Idlers
- Track adjusters
- Recoil springs
- Sprockets
- Guards
- Wear plates
Boom Assembly
The boom section identifies:
- Boom structure
- Boom pins
- Bushings
- Cylinder mounting hardware
- Hydraulic tube clamps
- Wear plates
- Boom brackets
Arm Assembly
Included are:
- Arm weldment
- Pins
- Bushings
- Wear plates
- Hydraulic tubes
- Hose supports
- Mounting hardware
Bucket Components
The bucket chapter includes:
- Bucket shell
- Side cutters
- Adapter plates
- Bucket teeth
- Lock pins
- Cutting edge
- Wear strips
- Linkage components
Bucket Linkage
Illustrated diagrams cover:
- H-Link
- Bucket link
- Link pins
- Bushings
- Seals
- Retainers
- Lock plates
Cab ComponentsThe operator station section includes:
- Cab structure
- Doors
- Windows
- Roof panels
- Mirrors
- Windshield wipers
- Operator seat
- Seat belts
- Floor panels
- Interior trim
- Heating components
- Air conditioning components
Electrical System
Factory electrical illustrations include:
- Battery
- Starter motor
- Alternator
- Wiring harnesses
- Relays
- Fuses
- Sensors
- Switches
- Instrument panel
- Monitoring system
- Work lights
- Horn
- Backup alarm
Hydraulic Control Components
Illustrations include:
- Pilot control valves
- Joystick assemblies
- Pedal assemblies
- Hydraulic control linkages
- Levers
- Springs
- Pins
Brake Components
Where applicable, the catalog covers:
- Parking brake
- Swing brake
- Brake piston
- Brake plates
- Brake housing
- Springs
- Seals
Lubrication System
Includes diagrams for:
- Oil pump
- Oil cooler
- Oil filters
- Lubrication lines
- Pressure relief valve
- Oil pan
- Dipstick assembly
Service Parts
The manual also identifies:
- O-rings
- Bearings
- Bushings
- Oil seals
- Gaskets
- Shim kits
- Repair kits
- Hardware kits
- Fasteners
- Hose assemblies
Factory Exploded Views Improve Parts Identification
Every assembly is presented with detailed exploded diagrams that clearly illustrate:
- Component relationships
- Assembly order
- Hardware locations
- Seal placement
- Bearing positions
- Spacer orientation
- Mounting sequences
These illustrations significantly reduce errors when ordering replacement components or rebuilding major systems.
Benefits of Using the Factory Parts Catalog
Using the official Hitachi parts catalog provides several important advantages:
- Correct OEM part identification
- Accurate exploded illustrations
- Faster ordering process
- Reduced equipment downtime
- Elimination of incorrect replacement parts
- Improved repair planning
- Simplified inventory management
- Easier communication with dealers and suppliers
Ideal Users
This manual is designed for:
- Heavy equipment mechanics
- Excavator technicians
- Fleet maintenance departments
- Equipment rental companies
- Construction contractors
- Mining operations
- Agricultural equipment workshops
- Independent repair facilities
- Equipment dealers
- Machinery owners
Typical Maintenance Tasks Supported
The illustrated catalog simplifies repairs such as:
- Hydraulic cylinder rebuilding
- Swing gearbox overhaul
- Final drive repair
- Engine component replacement
- Fuel system service
- Cooling system maintenance
- Track frame rebuilding
- Undercarriage replacement
- Electrical troubleshooting support
- Cab restoration
