John Deere 160GLC Excavator Operation and Test Manual TM13345X19
- Manual Included:
- Operation and Test Manual: Pages (TM13345X19)
- Specifications:
- Brand: John Deere
- Model: 160GLC
- Serial Number: (PIN: 1FF160GX__F055671— )
- Type: Excavator
- Manuals: Operation and Test Manual
- Publication Numbers: TM13345X19
- Language: English
- Format: PD
Other Manual: John Deere 160GLC Excavator Repair Service Manual TM13349X19
John Deere 160GLC Excavator Operation and Test Manual TM13345X19
| Section | Group | Diagnostic & Test Procedures |
|---|---|---|
| 9000 — General Information | Group 01 — Safety | Critical safety precautions for diagnostic and test procedures – machine preparation, lockout/tagout, hydraulic pressure release, and hazard awareness for John Deere equipment. |
| 9001 — Diagnostics (DTC) | Group 10 — Main Controller (MCZ) Diagnostic Trouble Codes | Complete MCZ controller fault codes – main controller errors, CAN bus communication failures, system logic faults, and module diagnostics. |
| Group 20 — Engine Control Unit (ECU) Diagnostic Trouble Codes | ECU DTC list – engine performance faults, emissions system errors, fuel system issues, sensor circuit failures, and injection system problems. | |
| Group 30 — Monitor Controller (DSZ) Diagnostic Trouble Codes | DSZ display controller fault codes – monitor panel failures, gauge cluster errors, display communication issues, and visual indicator faults. | |
| Group 40 — Information Controller (ICZ) Diagnostic Trouble Codes | ICZ information controller fault codes – telematics errors, data logging issues, GPS communication faults, and information system failures. | |
| Group 50 — Air Conditioner Controller (ACF) Diagnostic Trouble Codes | ACF HVAC controller fault codes – climate control system errors, compressor clutch faults, temperature sensor failures, and blower motor issues. | |
| Group 60 — Premium Seat Controller (PSC) Diagnostic Trouble Codes | PSC premium seat controller fault codes – seat adjustment errors, heating/cooling seat failures, memory function faults, and occupancy sensor issues. | |
| 9005 — Operational Checkout | Group 10 — Operational Checkout Procedure | Step-by-step machine checkout before diagnosis – verify symptoms, system readiness, baseline performance testing, and operational validation procedures. |
| 9010 — Engine | Group 05 — Theory of Operation | How the engine works – combustion cycle, lubrication flow, cooling system operation, electronic control system functions, and sensor inputs. |
| Group 15 — Diagnostic Information | Engine symptom charts, fault code explanations, guided diagnostic flowcharts, component testing procedures, and live data interpretation. | |
| Group 20 — Adjustments | Engine adjustments – idle speed setting, valve lash adjustment, injector calibration, and throttle linkage setup. | |
| Group 25 — Tests | Compression test procedures, fuel pressure testing, cylinder balance test, leak-down test, and injector performance checks. | |
| 9015 — Electrical System | Group 05 — System Information | Battery testing, alternator output specifications, starter current draw, wiring harness routing, fuse ratings, relay functions, and ground path verification. |
| Group 10 — System Diagrams | Complete electrical schematics and wiring diagrams – color-coded circuits, connector locations, splice points, and component pinouts. | |
| Group 15 — Sub-System Diagnostics | Starting system diagnostics, charging system tests, lighting circuit troubleshooting, sensor testing, and CAN bus diagnostics. | |
| Group 16 — Monitor Operation | Display monitor functions, menu navigation, diagnostic mode access, live data viewing, DTC reading, and monitor self-diagnostics. | |
| Group 20 — References | Connector pinout diagrams, fuse box layouts, relay location charts, wire color codes, component location guides, and electrical specifications. | |
| 9020 — Power Train | Group 05 — Theory of Operation | How power flows from engine to wheels – transmission operation, torque converter function, differential action, and final drive dynamics. |
| Group 15 — Diagnostic Information | Shift issues troubleshooting, noise diagnosis, vibration analysis, overheating problems, and driveline fault isolation. | |
| 9025 — Hydraulic System | Group 05 — Theory of Operation | Hydraulic pump operation, control valve function, cylinder dynamics, priority flow distribution, load sensing principles, and hydraulic circuit schematics. |
| Group 15 — Diagnostic Information | Weak lift or tilt troubleshooting, system overheating diagnosis, aeration and cavitation issues, contamination analysis, and component wear patterns. | |
| Group 25 — Tests | Flow meter testing procedures, pressure gauge testing, cycle time measurement, leak detection, hydraulic efficiency tests, and temperature analysis. | |
| 9031 — Heating & A/C | Group 05 — Theory of Operation | HVAC refrigerant cycle, compressor clutch operation, condenser function, evaporator cooling, expansion valve operation, and cabin air distribution. |
| Group 15 — Diagnostic Information | No heat or no cool troubleshooting, weak airflow diagnosis, unusual noise detection, refrigerant leak finding, and climate control system faults. | |
| Group 25 — Tests | Refrigerant pressure testing (high/low side), compressor clutch electrical test, temperature output measurement, blower motor testing, and cabin filter inspection. | |
| 9900 — Dealer Fabricated Tools | Group 99 — Dealer Fabricated Tools | Blueprints, dimensions, material lists, and step-by-step instructions to build specialized diagnostic and service tools for John Deere equipment. |