JD 540D, 548D Skidder Repair Technical Manual TM1438

JD 540D, 548D Skidder Repair Technical Manual TM1438

JD 540D Skidder / 548D Grapple Skidder Repair Service Technical Manual

Models Covered:
JD 540D Skidder
JD 548D Grapple Skidder

Manual Type: Repair Service Technical Manual
Publication Number: TM1438
Brand: JD
Language: English
Format: PDF Digital Download
Pages: 750 Pages
File Size: Approx. 53 MB

Other Manual: JD 540d 548D Skidder Operation And Test Service Manual

JD 540D, 548D Skidder Repair Technical Manual TM1438

SECTION I – GENERAL INFORMATION

• Group I – Safety Information
• Group II – General Specifications
• Group III – Torque Values
• Group IV – Fuels and Lubricants
• Group V – Inspection Procedure

SECTION 01 – WHEELS

• Group 0110 – Powered Wheels and Fastenings

SECTION 02 – AXLES AND SUSPENSION SYSTEM

• Group 0200 – Removal and Installation
• Group 0210 – Differential or Bevel Drive
• Group 0225 – Input Drive Shafts and U‑Joints
• Group 0250 – Axle Shafts, Bearings and Reduction Gears
• Group 0260 – Hydraulic System

SECTION 03 – TRANSMISSION

• Group 0300 – Removal and Installation
• Group 0315 – Controls Linkage
• Group 0350 – Gears, Shafts, Bearings and Power Shift Clutch
• Group 0360 – Hydraulic System

SECTION 04 – ENGINE

• Group 0400 – Removal and Installation

SECTION 05 – ENGINE AUXILIARY SYSTEMS

• Group 0505 – Cold Weather Starting Aids
• Group 0510 – Cooling Systems
• Group 0515 – Speed Controls
• Group 0520 – Intake System
• Group 0530 – External Exhaust System
• Group 0560 – External Fuel Supply Systems

SECTION 07 – DISCONNECT CLUTCH

• Group 0715 – Controls Linkage
• Group 0752 – Elements

SECTION 09 – STEERING SYSTEM

• Group 0930 – Secondary Steering
• Group 0960 – Hydraulic System

SECTION 10 – SERVICE BRAKES

• Group 1011 – Active Elements
• Group 1060 – Hydraulic System

SECTION 11 – PARK BRAKE

• Group 1111 – Active Elements
• Group 1115 – Controls Linkage
• Group 1160 – Hydraulic System

SECTION 16 – ELECTRICAL SYSTEMS

• Group 1671 – Batteries, Support and Cables
• Group 1672 – Alternator, Regulator and Charging System Wiring
• Group 1673 – Lighting System
• Group 1674 – Wiring Harness and Switches
• Group 1676 – Instruments and Indicators

SECTION 17 – FRAME, CHASSIS, OR SUPPORTING STRUCTURE

• Group 1740 – Frame Installation
• Group 1746 – Frame Bottom Guards

SECTION 18 – OPERATORS STATION

• Group 1800 – Removal and Installation
• Group 1810 – Operator Enclosure
• Group 1821 – Seat and Seat Belt
• Group 1830 – Heating and Air Conditioning

SECTION 19 – SHEET METAL AND STYLING

• Group 1910 – Hood or Engine Enclosure
• Group 1921 – Grille and Grille Housing

SECTION 20 – SAFETY, CONVENIENCE AND MISCELLANEOUS

• Group 2004 – Horn and Warning Devices

SECTION 21 – MAIN HYDRAULIC SYSTEM

• Group 2160 – Hydraulic System

SECTION 30 – WINCH

• Group 3000 – Removal and Installation
• Group 3050 – Drive and Clutches
• Group 3060 – Hydraulic System

SECTION 32 – BULLDOZER (STACKING BLADE)

• Group 3200 – Removal and Installation
• Group 3215 – Controls Linkage
• Group 3260 – Hydraulic System

SECTION 37 – ARCH OR BOOM

• Group 3740 – Frames

SECTION 38 – GRAPPLE

• Group 3803 – Grapple Mechanism
• Group 3815 – Controls Linkage
• Group 3840 – Frames
• Group 3860 – Hydraulic System

SECTION 40 – PTO OR WINCH DRIVE

• Group 4025 – Input Drive Shafts

SECTION 99 – DEALER FABRICATED TOOLS

• Group 9900 – Dealer Fabricated Tools

JD 540D, 548D Skidder Repair Technical Manual TM1438